Drawn Textured Yarn (DTY), Air Textured Yarn (ATY) and Fully Drawn Yarn (FDY) are three common chemical fiber yarns, each with its own advantages in production process, yarn characteristics and application areas. To help better understand their differences, the following is a comparative analysis from several main aspects.
1. Production process
DTY (Drawn Textured Yarn) is formed by heating and stretching partially drawn yarn (POY), followed by false twisting, to form a yarn with elasticity and texture effect. This process gives the yarn surface a curled structure, giving the fabric more elasticity and softness, and is suitable for various products with high elasticity requirements.
The production of ATY (Air Textured Yarn) relies on the air jet process. The filament fibers are sprayed through high-speed airflow, and fine loops and knots are formed on the yarn surface to simulate the touch of natural fibers. This process gives ATY a look and feel similar to natural fibers such as cotton and wool, but unlike DTY, ATY yarn itself is not elastic.
FDY (Fully Drawn Yarn) is made by directly stretching molten polymer fibers to the required specifications to form a high-strength smooth yarn. FDY does not undergo false twisting or air jetting, so its yarn has a smooth, uniform surface and is usually inelastic.
2. Comparison of Yarn Properties
DTY yarn has an elastic and soft feel, making it particularly suitable for textiles that require comfort and elasticity. The curled structure of this yarn not only increases the volume of the fabric, but also provides good stretchability, making it suitable for scenes such as sportswear, casual wear and home textiles.
ATY yarn has a feel and appearance that imitates natural fibers. Although it is not elastic, the yarn surface is soft and textured. It is particularly suitable for manufacturing products that require a natural touch, such as outdoor clothing and home textile decorative fabrics, giving a touch similar to cotton or wool fabrics.
FDY is known for its smooth, shiny surface and high strength. It is usually not elastic, but the yarn structure is very uniform, suitable for products that require a smooth appearance and high durability, such as curtains, decorative fabrics, and industrial textiles.
3. Application fields
DTY is often used in the production of sportswear, yoga wear, underwear, and home textiles, such as sheets, pillowcases, curtains, etc. Because it has good elasticity and comfort, it is suitable for products that require high softness and stretchability of fabrics.
ATY is widely used in fields such as imitation natural fiber fabrics, outdoor clothing, and home decorative fabrics. Its yarn surface structure is similar to natural fibers and has a soft touch, so it is suitable for imitation cotton and imitation wool fabrics, especially for products that require a natural appearance and feel.
FDY is mainly used in products with high smoothness and strength requirements, such as tight clothing, industrial textiles, home decorative fabrics, etc. Its smooth surface and high durability make it an irreplaceable material in these fields, especially the core raw material of polyester textiles.
4. Market Trends and Demand
In recent years, as consumers' demand for comfort and elasticity increases, the demand for DTY in the sportswear and casual wear markets continues to grow, especially in the field of yoga wear and other functional clothing. Its elasticity and softness make it very popular in these applications.
On the other hand, the market for ATY has expanded with the increasing environmental awareness and the rising demand for natural fiber imitations. ATY has become a popular choice for outdoor clothing and environmentally friendly fabrics due to its unique characteristics of simulating natural fibers. Especially in the field of pursuing natural touch and appearance, ATY performs well.
FDY mainly maintains a stable market demand, especially in home decoration and industrial textiles. Its smooth, tough and highly durable characteristics make it irreplaceable in applications that require durability and gloss. With the continuous development of the home decoration industry, the demand for FDY is also steadily increasing.
5. How to choose the right yarn
If your product requires a high degree of elasticity and soft feel, DTY is the first choice, especially for sportswear, underwear and casual wear. It not only provides a comfortable wearing experience, but also adapts to a variety of activity scenarios.
If you are looking for a natural fiber-like feel and appearance without the need for elasticity, ATY is the ideal choice. It is widely used in fabrics that imitate natural fibers, especially suitable for outdoor clothing and high-end home textile products, with an excellent natural feel.
FDY is the best choice for high-strength, smooth fabrics. If your product requires a smooth appearance, high gloss and excellent durability, FDY will provide you with the best performance, suitable for home textile decoration and industrial textiles.
DTY, ATY, FDY, each of these three yarns has its own advantages. DTY is known for its elasticity and softness, suitable for products that require comfort and elasticity; ATY simulates the feel of natural fibers and is ideal for the production of high-end imitation cotton and imitation wool fabrics; and FDY is suitable for textiles that require durability and finish with its strength and smoothness. According to the specific application requirements, choosing the right yarn type can greatly enhance the functionality and market competitiveness of the product.